Year 2025 · Status: Prototype

AIDOL — Humanoid Robot Exterior System

Surface development, assembly logic, and service access tuned for production constraints.

Challenge

Build a recognizable robot identity for public demos while ensuring feasible assembly and maintenance.

Prototype stack limited to FDM and resin printing.

Strict service access paths to internal assemblies.

Need for repeatable panel quality through design iterations.

Systematic body panelization with controlled parting lines and clearances.

Modular fastening strategy for faster disassembly and maintenance.

Defined visible-surface quality rules in production handoff assets.

Geometry and tolerance decisions were made around print behavior, post-processing limits, and reliable assembly fit.

Four full industrial design iterations from concept direction to demo-ready product.